how to make sausage

Here are some photos illustrating the Art of Homemade Sausage Making, using a Leonardi 22 lb horizontal sausage stuffer. You really don't want a larger-capacity hand-cranked stuffer than this, because it would be too hard to move a larger mass of mix through the cylinder by hand. Besides, the 22-lb cylinder is awkward enough to clean out in an ordinary kitchen sink... a larger cylinder would be unmanageable. Large piston-type stuffers use hydraulic power and are restricted to commercial settings.

Nothing in these photos is staged — these are not slick "food studio" shots ..... These photos are of a several real, down-to-earth, day-long sausage-making sessions.

You needn't spend a fortune on equipment: you can start off with a basic hand funnel (essentially unchanged in design since Roman times), for under $10.00, or a 3-lb "pump-handle" push stuffer for under $75.00. The sausages you make with the least expensive equipment will be every bit as "professional" and as tasty as the sausages you make with the most expensive equipment..... You just won't be able to make 100 lbs in a single, day-long session without the fancier gear.

 


The Leonardi stuffer set up and ready for action. (Note: the piston has not yet been retracted to allow the cylinder to be removed for filling.)


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Food-grade lubricant for the O-ring on the piston


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ground pork


 


If you can't buy pre-ground, then cut up pork shoulder roasts to fit through a grinder, and...


Grind it up!

homemade sausage
Measuring spices after meats been weighed.
homemade sausage recipes
Use only the freshest spices! Here rubbed sage is being measured out.


sausage making
Mix thoroughly. Adding about a quart of water for each 20 lbs of grind makes mixing much easier, and lets the mix flow through the stuffing tube more easily, too. Important for small-bore casings! This is 48 lbs of fragrant breafast sausage. Sage and Savoury are the principal flavors.

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Add the mix to the Leonardi cylinder. Eliminate air pockets as you go, otherwise your machine will "break wind" every so often.

 



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Lubricate the stuffing tube with food-grade oil to prevent the casings from "hanging up," the most common cause of burst casings.

 

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Here the operator has run a hog casing up onto the lubricated stuffing tube and has tied a knot at the end of the casing.

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An overall view of the operation, showing Crankman, Operator (a novice) and Kibbitzer in the background (silent at the moment). This Leonardi machine holds 22 lbs of mix. Having lots of plastic bins is a must if you're making anthying more than 20 lbs. of sausage.

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As Crankman turns the crank, out comes the sausage into the casing at a terrific clip: 10 lbs a minute! Operator must ease the casing off the stuffing tube without any friction, or it will hang up and burst. This novice is doing great! A PhD. is sausage-making is not necessary to make Perfect Sausage.

 

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Novice Operator has already put 15 lbs. into the bin in the space of just a couple of minutes.... and she has never even done this before!

how to make sausage at home Imagine her pride at such perfect SausageManiacal production! This is better than winning the state volleyball championship....


the best homemade sausage

Arrow points to air caught in the casing. Not to worry: it all disappears after a few hours. Air suddenly erupting in the casing may be startling, but it is of little consequence


gourmet sausage made easy Here's another novice operator filling the bin with Big Bore sausage.

homemade sausage made easy
Note red wine in foreground: essential to lubricate Operator. Crankwoman is at left. Great strength is not necessary. Just good timing, like a dance.


 



This photo shows the precision Fr. Dick vertical crank stuffer in operation (12 litre model). The cylinder will hold a little more than 24 lbs. of mix. A good team can empty the cylinder in under 10 minutes (with high-quality 28-30mm hog casings). Small bore sausage (18-20mm sheep casings) takes much longer.


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A close-up showing breakfast sausage streaming from the stuffing horn of the Fr. Dick machine.

 

 

 

 

how to make sausage
Sheep casings, because of their small bore, take a lot longer to fill. Here's the end of a perfect run: about 25 feet of breakfast sausage. The next step is to twist it into links.

 

how to make homemade sausage
Slowly pinch the casing where you want a link to start, and twist the link clockwise. For the next link, twist counterclockwise; then clockwise again, and so forth. Be very gentle, or you'll burst the casing!

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Twisting big-bore links of Italian Wild Fennel Sausage. Remember to be gentle: all natural casings are quite delicate. (If you look closely, you'll see a burst link.)

 

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The next-to-the-last stage of sausage-making. These are breakfast links getting nice and brown. (Well, actually, they're done, that's why the flame is off. Only an idiot would leave tongs in the pan with the flame on!)


The ultimate stage of sausage-making.